China Automatic Transformer Toroidal Core Winding Machine manufacturers and suppliers

Automatic Transformer Toroidal Core Winding Machine Featured Image

Short Description:

The automatic toroidal core winder for producing of toroidal core made from grain oriented steel or non-oriented steel for small transformers, transmitters, instrument and voltage transformers, chokes and variable voltage transformers. The machine with the highest quality components and materials, and through the application of an advanced design, very significant economies are provided in low running costs, high speed operation and low maintenance.

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Product Detail

Transformer Round Core Winding Machine is equipped with the latest PLC system and HMI touch screen to control the decoiler, winding machine and laser welder. The decoiler feeds the materials to winding machine, the material through the leveling unit, tension unit, guider unit, deburring unit, then machine hand will clamp and feed material from cutting molds to the mandrel, then the servo motor drive the mandrel to wind materials into toroidal core, the laser system welds the end layer with perfect welding spot, at last, the mechanical arm pick up the cores automatically.

Main Features Of The Transformer Core Winding Machine

Automatic feeding, punching, winding, cutting, welding and collecting with high speed and efficiency.

PLC system and HMI touch screen to control servo motors, moving parts and pneumatic components.

Continuous feeding, adjustable tension, accurate counting, closed-loop monitoring, automatic alarm.

Automatic laser welding with perfect welding spot, pick up cores by machine hand.

Equipped with lifting platform, leveling unit, deburring unit, tungsten alloy cutting mould and air conditioner.

Equipped with laser welder, 1 set welder can match upto 1 or 2 or 3 or 4 sets core winders.

Technical Specification For The Core Winding Machine

Model	RC50-25	RC100-30	RC150-50
Shape	Toroidal Core
Servo Motor	5
Mandrel Diameter	Ø8- Ø40mm	Ø10- Ø80mm	Ø20- Ø120mm
ID (Min)	Ø8	Ø10	Ø20
OD(Max)	Ø50mm	Ø100mm	Ø150mm
Material Width	5-25mm	5-30mm	10-50mm
Material Thickness	0.18-0.35mm	0.18-0.35mm	0.18-0.35mm
Accuracy	< 0.1mm	< 0.1mm	< 0.1mm
Voltage	380VAC, 50/60Hz, with wire 4mm²
PLC	Panasonic
Air pressure	6kgf/cm²
Power	5KW	6KW	8KW

Model	RC200-80	RC250-100	RC300-120
Shape	Toroidal Core
Servo Motor	5
Mandrel Diameter	Ø40- Ø180mm	Ø40- Ø200mm	Ø80- Ø260mm
ID (Min)	Ø40	Ø40	Ø80
OD(Max)	Ø200mm	Ø250mm	Ø320mm
Material Width	20-80mm	20-100mm	20-120mm
Material Thickness	0.18-0.35mm	0.18-0.35mm	0.18-0.35mm
Accuracy	< 0.2mm	< 0.3mm	< 0.3mm
Voltage	380VAC, 50/60Hz, with wire 4mm²
PLC	Panasonic
Air pressure	6kgf/cm²
Power	13KW	14KW	15KW

About Trihope

We are a 5A Class turnkey solution provider for Transformer Industry.

The First A: we are a real manufacturer with complete in-house facilities

The second A, we have a professional R&D Center, having collaboration with well-know Shandong University

The Third A, We have Top Performance Certificated with International Standards likes ISO, CE, SGS, BV

The Forth A, We are better cost-efficient supplier equipped with international brand components like Siemens Schneider, etc. And we provide 24 hours 24-hour after-sales service, providing services in Chinese, English, and Spanish

The Fifth A, We are a reliable business partner, served for ABB, TBEA, ALFANAR, PEL, IUSA etc in the last decades, And our customer are more than 50 countries all over the world.