Short Description:

This foil winding machine is four-layer LV foil winding machine, apply to amorphous transformer, oil-immersed transformer. Winding coil is foil belt. Coil shape can be round, oval, square, rectangle, etc.,
The equipment is with full function, high production efficiency, the foil belt tension by pneumatic control is convenient and reliable, adjusting by servo control is accurate, stable and reliable, to ensure the processing quality of wire coil.


Product Detail

The machine adopts PLC control method has the characteristics of high degree of automation and full function.

Each function of equipment provides enough support for producing the electrician foil coil which meet the requirements of specification. This machine is necessary equipment for producing such appliances parts.

Parameters Of Transformer Coil High Voltage Layer Coil Winding Machine

Sr# ITEM SPECIFICATION
1 Coil Processing range
1.1 Axial length 250~1400 mm
1.2 Axial length(Include lead) 400~1600 mm
1.3 Outer diameter ( Max ) Φ1000
1.4 Coil form Round/square/rectangular/coil weight ≤2000 KG
1.5 Center height 900mm
2 Coil Material Copper foil, aluminum foil
2.1 Width 250—1320 mm
2.2 Thickness (Max) (Total thickness) Copper foil :0.3~2.5 mm
Aluminum foil : 0.4~3 mm
2.3 Coil inner diameter Φ152
2.4 Coil outer diameter (Max) Φ700
3 De-coiler Independent four sets
3.1 Length of bearing cylinder 1450 mm
3.2 Expansion range of bearing cylinder Φ145~φ155 
3.3 Bearing capacity (Max) 1000KG
3.4 Expansion force (Pneumatic) 0~16000N  Expansion force stepless adjustable
3.5 Mode of offset correction Manual / Automatic
4 Winding machine
4.1 Winding speed 0~20 rpm
4.2 Working torque (Max) ≥ 16000 N•M
4.3 Winding power 37 KW
4.4 Speed control way Frequency conversion stepless speed regulation
4.5 Winding shaft 70*70mm
5 Welding device
5.1 Welding mode TIG
5.2 Conducting bar welding thickness ≤ 20mm
5.3 Welding speed Automatic speed control 0~1m / min
6 Cutting device (Delete)
6.1 Cutting form Screw cutting disc
6.2 Cutting speed 1.5 m / min
6.3 Cutting length 1400mm
7 Layer insulating de-coil device
7.1 Layer insulation installed shaft 2 sets
7.2 Layer insulation roll outer diameter ≤φ400 mm
7.3 Layer insulation roll inner diameter φ76 mm
7.4 Layer insulation roll width 250~1400 mm 
7.5 De-coil shaft tension method Inflatable type
8 The end insulation uncoiling device
8.1 Quantity Left and right each 4 sets
8.2 The end insulation outside diameter ≤φ350 mm
8.3 The end insulation ininer diameter Φ 74 mm
8.4 The end insulation width  10-100mm
9 Rectifying device Independent four sets
9.1 Rectifying mode Servo system
9.2 Rectifying precision Random±0 .4 mm  20 layers coil ±1mm
10 Electric control system PLC automatic control mode
10.1 Number of digitals 4-digital(0–9999.9)Counting accuracy 0.1 turn
10.2 Operation interface Color touch screen
11 Other
11.1 Layer insulation cutting device Configuration two sets
11.2 Foil material edges deburring device Configuration four sets
11.3 Foil material cleaning device Configuration four sets
11.4 Welding cooling water tank configuration
11.5 Electric Power Supply 380V/50Hz, 3-phase (Can be customrized)

Composition And Function Of Equipment

BR/V-1400 foil winding machine includes:

Foil de-coiling device

Winding device

Layer insulation de-coiling device

The main frame parts

Welding device

Deburring and cleaning device

Cutting device

The end insulation uncoiling device etc

Machine-01
Machine back

About Trihope

We are a 5A Class turnkey solution provider for Transformer Industry.

The First A: we are a real manufacturer with complete in-house facilities

About Trihope-1

The second A, we have a professional R&D Center, having collaboration with well-know Shandong University

About Trihope-2

The Third A, We have Top Performance Certificated with International Standards likes ISO, CE, SGS, BV

About Trihope-3

The Forth A, We are better cost-efficient supplier equipped with international brand components like Siemens Schneider, etc.  And we provide 24 hours 24-hour after-sales service, providing services in Chinese, English, and Spanish

About Trihope-4

The Fifth A, We are a reliable business partner, served for ABB, TBEA, ALFANAR, PEL, IUSA etc in the last decades, And our customer are more than 50 countries all over the world.

About Trihope-5

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