The machine adopts PLC control method has the characteristics of high degree of automation and full function.
Each function of equipment provides enough support for producing the electrician foil coil which meet the requirements of specification. This machine is necessary equipment for producing such appliances parts.
Sr# | ITEM | SPECIFICATION |
1 | Coil | Processing range |
1.1 | Axial length | 250~1400 mm |
1.2 | Axial length(Include lead) | 400~1600 mm |
1.3 | Outer diameter ( Max ) | Φ1000 |
1.4 | Coil form | Round/square/rectangular/coil weight ≤2000 KG |
1.5 | Center height | 900mm |
2 | Coil Material | Copper foil, aluminum foil |
2.1 | Width | 250—1320 mm |
2.2 | Thickness (Max) (Total thickness) | Copper foil :0.3~2.5 mm |
Aluminum foil : 0.4~3 mm | ||
2.3 | Coil inner diameter | Φ152 |
2.4 | Coil outer diameter (Max) | Φ700 |
3 | De-coiler | Independent four sets |
3.1 | Length of bearing cylinder | 1450 mm |
3.2 | Expansion range of bearing cylinder | Φ145~φ155 |
3.3 | Bearing capacity (Max) | 1000KG |
3.4 | Expansion force (Pneumatic) | 0~16000N Expansion force stepless adjustable |
3.5 | Mode of offset correction | Manual / Automatic |
4 | Winding machine | |
4.1 | Winding speed | 0~20 rpm |
4.2 | Working torque (Max) | ≥ 16000 N•M |
4.3 | Winding power | 37 KW |
4.4 | Speed control way | Frequency conversion stepless speed regulation |
4.5 | Winding shaft | 70*70mm |
5 | Welding device | |
5.1 | Welding mode | TIG |
5.2 | Conducting bar welding thickness | ≤ 20mm |
5.3 | Welding speed | Automatic speed control 0~1m / min |
6 | Cutting device (Delete) | |
6.1 | Cutting form | Screw cutting disc |
6.2 | Cutting speed | 1.5 m / min |
6.3 | Cutting length | 1400mm |
7 | Layer insulating de-coil device | |
7.1 | Layer insulation installed shaft | 2 sets |
7.2 | Layer insulation roll outer diameter | ≤φ400 mm |
7.3 | Layer insulation roll inner diameter | φ76 mm |
7.4 | Layer insulation roll width | 250~1400 mm |
7.5 | De-coil shaft tension method | Inflatable type |
8 | The end insulation uncoiling device | |
8.1 | Quantity | Left and right each 4 sets |
8.2 | The end insulation outside diameter | ≤φ350 mm |
8.3 | The end insulation ininer diameter | Φ 74 mm |
8.4 | The end insulation width | 10-100mm |
9 | Rectifying device | Independent four sets |
9.1 | Rectifying mode | Servo system |
9.2 | Rectifying precision | Random±0 .4 mm 20 layers coil ±1mm |
10 | Electric control system | PLC automatic control mode |
10.1 | Number of digitals | 4-digital(0–9999.9)Counting accuracy 0.1 turn |
10.2 | Operation interface | Color touch screen |
11 | Other | |
11.1 | Layer insulation cutting device | Configuration two sets |
11.2 | Foil material edges deburring device | Configuration four sets |
11.3 | Foil material cleaning device | Configuration four sets |
11.4 | Welding cooling water tank | configuration |
11.5 | Electric Power Supply | 380V/50Hz, 3-phase (Can be customrized) |
BR/V-1400 foil winding machine includes:
We are a 5A Class turnkey solution provider for Transformer Industry.
The First A: we are a real manufacturer with complete in-house facilities
The second A, we have a professional R&D Center, having collaboration with well-know Shandong University
The Third A, We have Top Performance Certificated with International Standards likes ISO, CE, SGS, BV
The Forth A, We are better cost-efficient supplier equipped with international brand components like Siemens Schneider, etc. And we provide 24 hours 24-hour after-sales service, providing services in Chinese, English, and Spanish
The Fifth A, We are a reliable business partner, served for ABB, TBEA, ALFANAR, PEL, IUSA etc in the last decades, And our customer are more than 50 countries all over the world.