These cores are made on grain oriented silicon steel destinated to mono and three phases electrical transformers. The UNICORE technology is very flexible and does not require any fixed tooling, such as various jigs or mandrels, to make the customer’s request cores, with strong reduction of production costs. Used for the power transformers, the UNICORE have lower losses (about 30%) than cut cores or EI laminations types by saving energy and dimensions core reduction.
Our unincore cutting line includes: decoiler (1 set), pallet (2 pieces), host (1 set), electric control system (1 set), pneumatic system (1 set) and other parts.
Sr | Item | Parameter |
JH-400 | ||
1 | Fully automatic hydraulic decoiler | |
1.1 | Maximum load | 1500kg |
1.2 | Loading drum range | expandable dia 480 to 510mm |
1.3 | Decoiling Speed | Variable frequency speed control |
0 ~ 40 RPM | ||
1.4 | Electric control part | With inverter control, high stability |
2 | Manufacturing parameters | |
2.1 | Equipment cut burrs | 0.02 mm or less |
2.2 | Machining a single set of silicon steel sheets | Sheet width ≤400mm |
2.3 | The device has the function of speed regulation | In the operation process can be adjusted according to the operator's proficiency |
2.4 | The cutting tools | carbide blade |
2.5 | Bending die | using special steel, high hardness to ensure bending effect and service life |
2.6 | Bending Angle | 45 ° |
2.7 | Open form | Double opening |
2.8 | Material thickness | 0.18 to 0.35mm |
2.9 | Material width | 10 to 400mm |
3 | Finished core parameters | |
3.1 | Core window width | 150 to 400mm |
3.2 | Iron core window height | 300 to 900mm |
3.3 | Seam progression | 2 to 30, the number of pieces per cycle |
3.4 | Slot distance | steplap 4 ~ 30mm |
3.5 | Centering method (deviation correction) | Active |
4 | Transmission mode | Linkage, manual |
5 | Operating mode | Motion controller with servo motor control; Touch screen operation; |
6 | Overall device color | Machine grey/sky blue |
The operator input on the touch screen according to the data in the pre-machined core drawing (including the window width, window height, stack thickness, partial thickness and other parameters of the core); After the input is finished, the silicon steel sheet tape material is placed on the discharge rack, the silicon steel sheet tape material is introduced into the main machine, click the pressing and clamping cylinder to fix the silicon steel sheet tape material, click the start button, the whole equipment will carry out the silicon steel sheet feeding, bending, cutting and other continuous cyclic actions until the whole iron core is processed; The whole group of silicon steel sheet "U" type material after processing can be taken out by the operator at last.
We are a 5A Class turnkey solution provider for Transformer Industry.
The First A: we are a real manufacturer with complete in-house facilities
The second A, we have a professional R&D Center, having collaboration with well-know Shandong University
The Third A, We have Top Performance Certificated with International Standards likes ISO, CE, SGS, BV
The Forth A, We are better cost-efficient supplier equipped with international brand components like Siemens Schneider, etc. And we provide 24 hours 24-hour after-sales service, providing services in Chinese, English, and Spanish
The Fifth A, We are a reliable business partner, served for ABB, TBEA, ALFANAR, PEL, IUSA etc in the last decades, And our customer are more than 50 countries all over the world.