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Transformer Coil High Voltage Layer Coil Winding Machine (4 Flat Wires) Featured Image
  • Transformer Coil High Voltage Layer Coil Winding Machine (4 Flat Wires)
  • Transformer Coil High Voltage Layer Coil Winding Machine (4 Flat Wires)
  • Transformer Coil High Voltage Layer Coil Winding Machine (4 Flat Wires)

Short Description:

Our wire winding machines are designed to wind High Voltage transformer coils ranging from approx 10 kVA to 40 MVA. This type of winding machine is highly customizable and over the years developed solutions: winding up to 1600 mm in height, with one to four flat flat Product.
It has the characteristics of high automation, complete functions, and strong power, providing assurance for the axial tightness and amplitude tightness of coil winding.


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Product Detail

This type 4 flat wire parallel coil winding machine is suitable for winding coils of large and medium-sized transformers. You could set wire 1-4 flat wires as you request, and the Winding equipment is composed of a winding host, automatic wire ranking device, layer insulation feeding device, flat wire expansion adjustable pay-off stand, pneumatic system, PLC control system, Servo motor system, and touch screen man-machine interface and so son. 

Parameters Of Transformer Coil High Voltage Layer Coil Winding Machine

Item Parameters
Center height 1200mm or customized, can up to 1600
Center distance of spindle 1350mm or customized
Working torque Max 6000 N/M
Rotation speed 0-30 r/min
Mode of speed control Stepless Frequency control
Winding parameters Outer diameter (O.D.)    ≤ 1300 mm
Rectangular coil diagonal length: ≤ 1300 mm
Coil Height:   ≤ 1200 mm
Winding weight： ≤ 1000 kg
Total Power Around 14 KW
Flat wire Pay-off Stand (four heads) Wire reel inner diameter (I.D.):40mm
Wire reel outer diameter (O.D.):600mm
Wire reel width: ≤ 300 mm
Braking method: pneumatic
Power by Servo Motor
Layer insulation (Three heads) Roller inner diameter (I.D.): 76mm
Roller outer diameter (O.D.): 400mm
Braking method: pneumatic
Conductor specification Flat wire: Max 6x12mm
Maximum number of parallel wound wires: 4
Automatic wire ranking function Can set minimum wire pitch of 0.01 mm
Counting mode 5-digital display, can set total turns and set turns in 20 times, reverse counting available, no loosing data in the event of power-off.
Power supply 3-phae AC 380 V/50 HZ or as per user's need
Machine color Grey RAL7035 or as per user's need

Key Features Of Transformer Coil High Voltage Layer Coil Winding Machine

Versatile Winding Capabilities

The Type 4 Flat Wire Parallel Coil Winding Machine is capable of handling 1 to 4 flat wires simultaneously, providing you with the flexibility to customize the winding process according to your specific requirements. Whether you are working on large-scale transformers or medium-sized units, this machine ensures optimal performance and precision.

Comprehensive Winding Equipment

The machine is equipped with a robust winding host that serves as the core of the entire system. This is complemented by an automatic wire ranking device that ensures the wires are perfectly aligned, reducing the risk of errors and enhancing the quality of the final product. The layer insulation feeding device further adds to the machine’s efficiency by seamlessly integrating insulation layers during the winding process.

Advanced Pay-Off Stand

One of the standout features of this machine is its flat wire expansion adjustable pay-off stand. This component is designed to accommodate various wire sizes and tensions, ensuring smooth and consistent wire feeding. The adjustable nature of the pay-off stand allows for quick and easy setup changes, making the machine highly adaptable to different winding tasks.

Pneumatic System

The integrated pneumatic system enhances the machine’s operational efficiency by automating various mechanical functions. This not only speeds up the winding process but also reduces manual intervention, thereby minimizing the risk of human error and increasing overall productivity.

Intelligent Control Systems

At the heart of the Type 4 Flat Wire Parallel Coil Winding Machine is a sophisticated PLC control system. This programmable logic controller ensures precise control over the winding parameters, allowing for consistent and repeatable results. The Servo motor system further enhances the machine’s accuracy by providing precise control over the winding speed and tension.

User-Friendly Interface

The machine features a touch screen man-machine interface that makes it incredibly easy to operate. This intuitive interface allows operators to set and monitor various parameters in real-time, ensuring optimal performance and quick troubleshooting. The touch screen also provides detailed diagnostics and maintenance alerts, helping to minimize downtime and extend the machine’s lifespan.

Intelligent Control Systems

At the heart of the Type 4 Flat Wire Parallel Coil Winding Machine is a sophisticated PLC control system. This programmable logic controller ensures precise control over the winding parameters, allowing for consistent and repeatable results. The Servo motor system further enhances the machine’s accuracy by providing precise control over the winding speed and tension.

Application Of Transformer Coil High Voltage Layer Coil Winding Machine

This advanced winding machine is ideal for manufacturers of large and medium-sized transformers who require high precision and efficiency in their winding processes. Its versatile capabilities make it suitable for a wide range of applications, from power transformers to distribution transformers and beyond.

About Trihope

We are a 5A Class turnkey solution provider for Transformer Industry.

The First A: we are a real manufacturer with complete in-house facilities

About Trihope-1

The second A, we have a professional R&D Center, having collaboration with well-know Shandong University

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The Third A, We have Top Performance Certificated with International Standards likes ISO, CE, SGS, BV

About Trihope-3

The Forth A, We are better cost-efficient supplier equipped with international brand components like Siemens Schneider, etc.  And we provide 24 hours 24-hour after-sales service, providing services in Chinese, English, and Spanish

About Trihope-4

The Fifth A, We are a reliable business partner, served for ABB, TBEA, ALFANAR, PEL, IUSA etc in the last decades, And our customer are more than 50 countries all over the world.

About Trihope-5
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