Product Detail:
Automatic Foil Winding Machine is suitable for the winding of foil coils in the transformer and electrical industry.The
foil coil is made of copper or aluminum foil with different thickness as conductor, broadband insulation material as layer insulation, narrow strip insulating material as end insulation, winding on foil winding machine to form coil.At the same time, to finish the welding of the inner and outer leads of the coil as well as to bind on the surface of the coil. The functions of the equipment provide sufficient support for making the foil coils that meet the requirements of the standard. This machine is a professional equipment for the production of parts of this kind of electrical appliance.
Feature :
Trihope’s Automatic transformer coil foil winding machine is with full function, high production efficiency, the foil belt tension by pneumatic control is convenient and reliable, adjusting by servo control is accurate ,stable and reliable, to ensure the processing quality of wire coil.
Technical parameter for automatic foil winding machine
Model |
BR-800 |
BR-1100 |
BR/2-1100 |
BR/2-1400 |
|
Axial length(mm) |
180-800 |
250--1100 |
250--1100 |
380--1400 |
|
Axial length(Include lead)(mm) |
330-950 |
400--1250 |
400--1250 |
530--1550 |
|
Max.Outer diameter mm |
Φ600 |
Φ700 |
Φ700 |
Φ800 |
|
Max.Outer diameter (Include lead)mm |
Φ700 |
Φ800 |
Φ800 |
Φ900 |
|
Coil Form |
Round/Rectangular |
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Coil Material |
Material |
Copper foil/Aluminum foil |
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Width(mm) |
180-800 |
250--1100 |
250--1100 |
380--1400 |
|
Thickness (Max) (Total thickness) (mm) |
Copper foil:0.35-2 |
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Coil innerdiameter(mm) |
Φ500 |
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Max.Coil outer Diameter(mm) |
Φ1000 |
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De-coiler |
Numbers of Head |
1 |
1 |
2 |
2 |
Length of bearing cylinder (mm) |
850 |
1150 |
1150 |
1450 |
|
Expansion range of bearing cylinder (mm) |
Φ470--Φ520 |
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Bearing capacity(Max) |
3000 |
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Max. Expansion force(mm) |
16000 |
22000 |
22000 |
28000 |
|
Mode of offset correction |
Manual / Automatic |
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Winding machine |
Winding speed(m/min) |
0--20 |
0--20 |
0--20 |
0--16 |
Max.Working torque (N-m) |
≥6000 |
≥8000 |
≥8000 |
≥10000 |
|
Winding power (kw) |
11 |
18.5 |
18.5 |
22 |
|
Speed control way |
Frequency conversion stepless speed regulation |
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Winding shaft(mm) |
50*90 |
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Welding device |
Welding mode |
TIG |
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Welding speed (m/min) |
0--0.7 |
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Cutting device |
Qty. |
1 |
1 |
2 |
2 |
Cutting form |
Screw cutting disc |
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Cutting speed (m/min) |
1.5 |
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Cutting length (mm) |
850 |
1150 |
1150 |
1450 |
|
Layer insulating decoil device |
Layer insulation installed shaft (set) |
2 |
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Layer insulation roll outer diameter(mm) |
≤Φ400 |
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Layer insulation roll inner diameter(mm) |
Φ76 |
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Layer insulation roll width(mm) |
≤840 |
≤1150 |
≤1150 |
≤1450 |
|
Decoil shaft tension method |
Inflatable type |
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Decoil tension force |
Pneumatic, stepless adjustable |
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End insulation uncoiling device |
Qty. |
4 |
4 |
4 |
6 |
End insulation outside diameter(mm) |
≤Φ350 |
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End insulation ininer diameter(mm) |
Φ56 |
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End insulation width(mm) |
10--40 |
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Rectifying device |
Rectifying mode |
Servo system |
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Rectifying precision(mm) |
±0 .5 |
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Electric control system |
Control mode |
PLC automatic control |
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Number of digitals |
4-digital(0--9999.9)Counting accuracy 0.1 turn |
4-digital(0--9999.9)Counting accuracy 0.2 turn |
4-digital(0--9999.9)Counting accuracy 0.3 turn |
4-digital(0--9999.9)Counting accuracy 0.4 turn |
We are 5A Class Transformer Home with a full solution for Transformer Industry
1, A real manufacturer with complete in-house facilities
2A, We have a professional R&D Center, having collaboration with well-know Shandong University
3, A top performance company certificated with International Standards like ISO, CE, SGS and BV etc
4, A better cost-efficient supplier , all key components are international brands like Simens, Schneider and Mitsubishi etc.
5, A reliable business partner, served for ABB, TBEA, PEL, ALFANAR, ZETRAK etc
Q1: How could we choose the right model foil winding machine?
A: Please give us your details coil size, material size, special requirements, Our engineer will finalize which model suitable for you.
Q2: Can you provide the turn-key service of supplying complete machinery and equipment for a new transformer factory ?
A: Yes, we have rich experience for establish a new transformer factory. And had successfully helped Pakistan and Bangladesh customers to build a transformer factory.
Q3: Can u provide the After-sales installation and commissioning service in our site?
Yes, we have the professional team for after-sales service. We will provide installation manual and video when machine delivery, If you need, we can also delegated engineers to visit your site for installation and commission. We promise we will provide 24 hours of online feedback when you need any help.