Short Description:

layer foil winding machine apply to amorphous transformer,oil-immersed transformer,winding coil is double foil belts.According to the number of layers of the winding foil at a time, it can be divided into single-layer foil winding machine and double layer foil winding machne. Coil shape can be round, oval, square, rectangle, etc., The equipment is with full function, high production efficiency, the foil belt tension by pneumatic control is convenient and reliable, adjusting by servo control is accurate ,stable and reliable, to ensure the processing quality of wire coil.


Product Detail

Machine Video

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FAQ

Product Detail:

distribution transformer winding machine is suitable for the winding of foil coils in the transformer and electrical industry. The foil coil is made of copper or aluminum foil with different thicknesses as a conductor, broadband insulation material as layer insulation, narrow strip insulating material as end insulation, winding on foil winding machine to form a coil. At the same time, to finish the welding of the inner and outer leads of the coil as well as to bind on the surface of the coil. The functions of the equipment provide sufficient support for making the foil coils that meet the requirements of the standard. This machine is professional equipment for the production of parts of this kind of electrical appliance.

Feature :

Trihope’s Automatic transformer coil foil winding machine is with full function, high production efficiency, the foil belt tension by pneumatic control is convenient and reliable, adjusting by servo control is accurate, stable, and reliable, to ensure the processing quality of the wire coil.

Technical parameter for automatic foil winding machine

Model

BR-800

BR-1100

BR/2-1100

BR/2-1400

Axial length(mm)

180-800

250--1100

250--1100

380--1400

Axial length(Include lead)(mm)

330-950

400--1250

400--1250

530--1550

Max.Outer diameter mm

Φ600

Φ700

Φ700

Φ800

Max.Outer diameter (Include lead)mm

Φ700

Φ800

Φ800

Φ900

Coil Form

Round/Rectangular

Coil Material

Material

Copper foil/Aluminum foil

Width(mm)

180-800

250--1100

250--1100

380--1400

Thickness (Max) (Total thickness) (mm)

Copper foil:0.35-2
Aluminum foil:0.6-3.0

Coil innerdiameter(mm)

Φ500

Max.Coil outer Diameter(mm)

Φ1000

De-coiler

Numbers of Head

1

1

2

2

Length of bearing cylinder (mm)

850

1150

1150

1450

Expansion range of bearing cylinder (mm)

Φ470--Φ520

Bearing capacity(Max)

3000

Max. Expansion force(mm)

16000

22000

22000

28000

Mode of offset correction

Manual / Automatic

Winding machine

Winding speed(m/min)

0--20

0--20

0--20

0--16

Max.Working torque (N-m)

≥6000

≥8000

≥8000

≥10000

Winding power (kw)

11

18.5

18.5

22

Speed control way

Frequency conversion stepless speed regulation

Winding shaft(mm)

50*90

Welding device

Welding mode

TIG

Welding speed (m/min)

0--0.7

Cutting device

Qty.

1

1

2

2

Cutting form

Screw cutting disc

Cutting speed (m/min)

1.5

Cutting length (mm)

850

1150

1150

1450

Layer insulating decoil device

Layer insulation installed shaft (set)

2

Layer insulation roll outer diameter(mm)

≤Φ400

Layer insulation roll inner diameter(mm)

Φ76

Layer insulation roll width(mm)

≤840

≤1150

≤1150

≤1450

Decoil shaft tension method

Inflatable type

Decoil tension force

Pneumatic, stepless adjustable

End insulation uncoiling device

Qty.

4

4

4

6

End insulation outside diameter(mm)

≤Φ350

End insulation ininer diameter(mm)

Φ56

End insulation width(mm)

10--40

Rectifying device

Rectifying mode

Servo system

Rectifying precision(mm)

±0 .5

Electric control system

Control mode

PLC automatic control

Number of digitals

4-digital(0--9999.9)Counting accuracy 0.1 turn

4-digital(0--9999.9)Counting accuracy 0.2 turn

4-digital(0--9999.9)Counting accuracy 0.3 turn

4-digital(0--9999.9)Counting accuracy 0.4 turn

 

 

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    Q1: How could we choose the right model foil winding machine?

    A: Please give us your details coil size, material size, special requirements, Our engineer will finalize which model suitable for you.  

     

    Q2: Can you provide the turn-key service of supplying complete machinery and equipment for a new transformer factory ? 

    A: Yes, we have rich experience for establish a new transformer factory. And had successfully helped Pakistan and Bangladesh customers to build a transformer factory. 

     

    Q3: Can u provide the After-sales installation and commissioning service in our site?

    Yes, we have the professional team for after-sales service. We will provide installation manual and video when machine delivery, If you need, we can also delegated engineers to visit your site for installation and commission. We promise we will provide 24 hours of online feedback when you need any help.  


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